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nVent Joins Fellow Industry Leaders AMD and USDOE for Liquid Cooling Discussion
NEWS ARTICLE
Applying Data Center Cooling Technology to Energy Storage: Reducing Total Cost of Energy

Energy storage is critical for building a low-carbon future and reducing dependence on fossil fuels. It supports renewable energy growth, electrification and digitalization around the world. Energy storage is particularly important for widespread technology adoption, such as renewable energy generation and electric vehicle (EV) charging. Energy storage demand is growing, but with that growth comes challenges. To address some of these challenges, battery energy storage system (BESS) designers, engineers and manufacturers can learn from the innovations of another explosive industry: data centers. 

Bridging the Gap, Building Resilience 

Because renewable energy sources cannot produce power on demand like legacy power generation technologies can, energy must be reliably stored in all these applications to bridge the gap between when it is generated and when people need it. Battery storage decouples generation time from the time of use and allows energy to be delivered when consumers need it. As BESS technology improves, it enables the utilization of renewable resources while improving grid reliability and price stability for consumers.  

BESS improves grid resiliency. Every year, more systems, including vehicles, rely on electricity—this increased demand for electricity places strain on grid infrastructure. Building more energy storage can help relieve pressure for grid operators. BESSs can be connected to distributed energy resources like rooftop solar, reducing energy costs by using stored power when grid power is particularly expensive. 

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Increased Adoption, Reduced Footprint, More Heat? 

BESSs need to get smaller to meet the increasing need for energy storage. The International Renewable Energy Agency estimates 91 percent of electricity globally could come from renewables by 2050. This shift requires both renewable power generation and energy storage. As premium land available for wind and solar decreases, power generation companies must prioritize using the available space to maximize renewable electricity generation. Every square foot spent storing energy instead of generating it represents lost profits and less electricity to power a sustainable future. Footprint reduction is also important for EV charging stations. As EV infrastructure expands, charging stations must limit their footprint to meet demand in congested cities and communities. This is especially true when installed alongside existing gas pumps without increasing real estate. 

Battery technology is constantly improving; smaller and more powerful batteries are available yearly. This is an important piece of smaller energy storage installations, but it isn’t everything. Batteries generate a lot of heat, so the heat density of smaller installations can be significant with batteries placed closer and closer together to increase the system energy density. Keeping batteries at the right temperatures to maintain the safety and functionality of installations is critical. This is no easy task—luckily, there are lessons to be learned from other industries.   

Data Centers and Cooling Technology 

The high-performance chips used in next-generation computing technologies like AI and machine learning (ML) use a lot of power to run and produce more heat than previous generations of chips. Data center managers must deal with these high heat loads while still being able to scale their operations to meet demand. Additionally, with the skyrocketing demand for AI, scaling up capabilities cannot depend on being able to acquire more physical space. The demand for data is passing the ability of the industry to build new data centers. In the same way that BESS manufacturers are trying to reduce the size and increase the power of their systems, data center managers and engineers often must solve the technical problem of fitting an increasing number of hotter servers into a limited space.  

Traditionally, data center technology, much like energy storage technology, has relied on air cooling—cooling technology that relies on pushing or pulling cooled air through racks. However, next-generation chips and AI infrastructure needs more than traditional cooling methods to keep them from overheating. In many cases, air cooling systems simply cannot generate enough cooling power to meet the demands of next-generation IT. When air cooling systems work harder to maintain optimal temperatures, facilities can face equipment breakdowns, unexpected shutdowns and exorbitant energy costs. For many data centers, liquid cooling technologies can offer better performance while reducing energy use and helping data centers operate more sustainably.  

Liquid cooling involves a spectrum of technologies, from using chilled liquid lines to supplement the performance of air cooling to completely submerging equipment in nonconductive liquids. Liquid cooling is effective because liquid provides a much greater heat transfer capacity than air. It can also be pumped closer to the source of heat, capturing and transporting heat out of the system from the point at which it is generated. This helps liquid cooling increase power usage effectiveness, manage heat loads effectively, reduce energy costs and contribute to environmental sustainability. 

Benefits and Implementation of Energy Storage Applications 

Liquid cooling works in energy storage applications by using a chiller to pump cooled fluid through the system in a closed loop, with precision control adjusting fluid temperature and flow rates to maximize efficiency. Hot or cold liquid circulates through hoses and manifolds to racks of batteries. Liquid is pumped through cooling lines to each battery and back to the chiller, where it is chilled and recirculated. The entire system is a completely closed loop, so risks of leaks or liquid coming into contact with electrical infrastructure are minimized. However, reliable liquid systems are a requirement to minimize the risk of leaks. 

In the same way data center managers want to prioritize using power on computing instead of cooling infrastructure, BESS manufacturers want to reduce total cost of energy (TCOE). This represents the cost of an energy storage installation, including the supporting infrastructure. By increasing the cooling capacity and reliability of BESSs with liquid cooling, battery module manufacturers can fit more, higher energy-dense batteries closer together and increase the power capacity of their installations without extreme increases in energy cost. This is due to liquid cooling being much more efficient than air cooling. Since liquid cooling also provides better temperature management, it can also help extend the system's longevity, further decreasing the TCOE. 

Effectively cooling BESS installations will be important in designing clean energy systems that meet the demands of a more sustainable and electrified world. Borrowing and evolving technologies from the data center industry can help energy storage experts prepare for this future. With a focus on reliability and efficiency, nVent is committed to providing cutting-edge cooling solutions tailored to meet the demands of modern data centers and high-performance environments.

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